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Rethinking Building Materials

The traditional materials used in construction, such as concrete, steel, and brick, are often energy-intensive and have a significant carbon footprint. In recent years, there has been a growing trend towards more sustainable and recyclable building materials.

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Rethinking Building Materials
Rethinking Building Materials
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Rethinking building materials means replacing carbon-heavy concrete, steel, and brick with lower-impact options such as cross-laminated timber, rammed earth, and recycled products. The goal is to cut a building’s carbon footprint, reduce waste, and keep performance high while creating healthier, longer-lasting structures that work with the natural environment.

Construction sits at the centre of the climate conversation for a simple reason: the buildings around us are responsible for a large share of global emissions, and much of that comes from how they are built rather than how they are run. Concrete and steel remain useful, but their production is energy intensive. That pressure has pushed architects, engineers, and contractors toward sustainable building materials that deliver structure without the same environmental cost. The shift is practical, not just symbolic, and it is reshaping how projects get specified from the first sketch.

Rethinking Building Materials
Credit: How to Recycle a 14-Story Office Tower – The New York Times (nytimes.com)

Why Rethinking Building Materials Matters Now

Material choices decide a project’s embodied carbon, the emissions locked in before anyone switches on a light. Operational efficiency has improved over the past two decades, so the relative weight of materials and construction has grown. For a new building, the carbon released during manufacturing and assembly can rival or exceed decades of operating emissions, which is why specification now carries real climate consequences.

There is a second driver: resource scarcity. Cement, sand, and iron ore are finite, and extracting them damages ecosystems. Choosing renewable or recycled inputs keeps materials in circulation and eases that strain. The business case has caught up too, with green certification and tenant demand rewarding teams that document lower-impact material decisions.

🔢 Quick Numbers

  • Buildings account for roughly 39% of global energy-related carbon emissions, with about 11% coming from materials and construction (World Green Building Council, Bringing Embodied Carbon Upfront).
  • Construction-related embodied emissions reached around 2.5 gigatonnes of CO2 in 2022 (International Energy Agency, Buildings).
  • Building operations alone use close to 30% of global final energy consumption (International Energy Agency, Buildings).

You can read the full sector breakdown in the World Green Building Council analysis on embodied carbon and the International Energy Agency buildings overview, both of which track these figures year on year.

What Are the Most Promising Sustainable Building Materials?

No single material fits every project, but a handful have moved from experiment to mainstream practice. Each brings a different mix of strength, carbon profile, and buildability, so the right choice depends on the structure, climate, and local supply chain.

Cross-Laminated Timber (CLT)

Cross-laminated timber is an engineered wood panel made by gluing layers of solid lumber in alternating directions under pressure. The result is strong, light, and dimensionally stable enough to replace concrete and steel in floors, walls, and even mid-rise and tall structures. Because wood stores carbon absorbed while the tree grew, a CLT frame can hold rather than emit carbon when sourced from responsibly managed forests. The panels also arrive prefabricated, which speeds erection and cuts site waste. For a deeper technical look at the product, the cross-laminated timber reference on Wikipedia covers its manufacturing and structural behaviour. Pairing timber with other systems is common practice, as covered in our guide to mixing wood with other building materials.

Rammed Earth

Rammed earth compresses a mix of earth, gravel, and stabiliser into formwork to create solid, load-bearing walls. The technique is ancient, yet it answers modern problems well. Thick earthen walls have high thermal mass, so they absorb heat during the day and release it slowly, steadying indoor temperatures and trimming heating and cooling loads. The material is durable, low maintenance, and often sourced from soil on or near the site, which cuts transport emissions. If you want a side-by-side of two earthen methods, see our comparison of rammed earth versus adobe construction, and a built case study in the Patio Guapuruvu rammed earth house.

Circular and Biobased Building about.today LR
Credit: Rammed Earth Wall – The Exploded View

Recycled Steel, Concrete, and Plastics

Recycled inputs keep useful material out of landfill and avoid the heaviest stage of production. Recycled steel uses a fraction of the energy needed to smelt virgin ore, and crushed concrete can be reused as aggregate in new pours or as sub-base. Recycled plastics now appear in roofing tiles, insulation boards, and composite cladding. The quality is consistent enough that many of these products carry the same certifications as their virgin equivalents, so the trade-off in performance is small or nonexistent.

Rethinking Building Materials 2
Credit: Recycled Paper Building Material – Matter of Stuff Materials Library

Hempcrete, Mycelium, and Bamboo

A newer wave of bio-based options is widening the palette. Hempcrete, made from hemp hurds and a lime binder, is a breathable, carbon-storing infill with good insulation value. Mycelium composites, grown from fungal roots bound to agricultural waste, form lightweight panels and acoustic elements. Bamboo, a fast-growing grass with the tensile reach of some steels, works well for structure and finishes in suitable climates. None of these will replace a primary frame everywhere, but they fill specific roles cleanly.

📐 Technical Note

When comparing material choices, ask the supplier for an Environmental Product Declaration (EPD), a verified document prepared under ISO 14025 and EN 15804. An EPD reports embodied carbon and other impacts on a consistent basis, so you can weigh options on real data rather than marketing claims.

How Do These Materials Reduce a Building’s Carbon Footprint?

Sustainable materials lower impact through three routes. They cut the energy used in manufacturing, they store or avoid carbon during their service life, and they reduce waste at the end of it through reuse or recycling. A timber frame stores carbon, a rammed earth wall avoids the firing energy of brick, and recycled steel skips the smelting of new ore. Stack these decisions across a whole building and the savings become significant.

Performance benefits often come along for the ride. High thermal mass in earth walls and the airtightness of prefabricated timber panels both reduce operating energy, so the material choice keeps paying back long after construction ends.

Material Comparison at a Glance

The table below outlines where each option tends to perform best:

Material Main Benefit Carbon Profile Best Use
Cross-laminated timber Strong, light, prefabricated Stores carbon if responsibly sourced Floors, walls, mid to tall frames
Rammed earth High thermal mass, durable Very low, often local soil Load-bearing walls, warm climates
Recycled steel Same strength, less energy Lower than virgin steel Structural frames, reinforcement
Hempcrete Breathable insulation Carbon storing Non-structural infill walls
Recycled plastic Diverts waste from landfill Depends on source stream Roofing, insulation, cladding

💡 Pro Tip

When specifying cross-laminated timber, account for a moisture expansion tolerance in your detailing and protect panels from rain during storage and erection. On site, exposed CLT that gets repeatedly wet can swell and stain, which leads to costly remediation before the building is even closed in.

Iwan Baan
Credit: Rammed Earth Construction: 15 Exemplary Projects | ArchDaily

Common Challenges When Specifying Sustainable Materials

Switching materials is rarely as simple as a like-for-like swap. Building codes in many regions were written around concrete and steel, so timber towers or earthen walls can demand extra fire testing, structural justification, or special approvals. Supply can be patchy outside established markets, and a material that is cheap near its source may carry heavy transport emissions if shipped far. Skilled labour is another bottleneck, since rammed earth and CLT assembly need trades that are still scarce in some areas.

Lifecycle thinking helps cut through the noise. A material with a slightly higher upfront cost can win on durability, energy performance, or end-of-life reuse. Certification systems such as the USGBC LEED rating system give credit for these decisions and provide a shared language for documenting them with clients and authorities.

⚠️ Common Mistake to Avoid

Judging a material as green on a single attribute is a frequent error. A product can be recycled yet still ship across the world with a heavy transport burden, or be renewable yet poorly insulating. Always weigh the full picture, sourcing distance, durability, performance, and end-of-life, rather than one headline feature.

For inspiration on how award-winning teams handle these trade-offs, the projects in our roundup of the AIA COTE Top 10 sustainable projects show material strategy applied at full scale. The architecture press tracks the same shift; ArchDaily keeps a running collection of rammed earth architecture projects worth studying for detailing ideas.

Eastern copyright OUALALOU CHOI and Metrochrome
Credit: OUALALOU + CHOI designs Morocco Pavilion for Expo 2021 Dubai – De51gn

Environmental impact figures are based on available research and reporting, and actual results vary by material source, region, and project conditions.

The Bigger Picture

Rethinking building materials is less about chasing one perfect product and more about asking better questions before the first order goes out. The greenest material is often the one already in place, reused rather than replaced, and the second greenest is the one that does its job for the longest with the least extracted from the ground. Treat every specification as a carbon decision, and the ordinary act of choosing a wall or a floor becomes one of the strongest levers an architect holds.

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Written by
Elif Ayse Sen

Elif Ayse Sen is an architect, editor and writer at illustrarch, where she creates and refines the publication's content.

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